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Composite spun fibers are two different polymers that are independently processed and merged in a composite spinneret assembly. They are extruded from the same spinneret hole to form a single two-component fiber, which is divided into raw material pretreatment → melt extrusion → composite spinning forming → cooling and oiling → stretching → post-processing (curling, heat setting, cutting) → finish

PET, the basic raw material of polyester, has a single performance. Through two major routes of modification in the spinning stage and post finishing modification, the fiber structure is changed and functional additives are added to achieve various special properties. The industry collectively refers to functional modified polyester fibers. It is divided into original solution modification (pre s

PLA belongs to biobased polyester with poor thermal stability and is easily hydrolyzed under alkaline and humid conditions; Polyester is a petroleum based polyester with excellent temperature and alkali resistance. Although both use dispersed dyes, there is a significant difference in the overall process window.

Composite fibers are divided into four mainstream categories: skin core type, parallel type, orange petal split type, and island type. Different structures correspond to differentiated downstream. Below is a breakdown by industry:

1、 Step 1: Esterification&Condensation (Aggregation Section, Slice Production) 1. Importance: Source foundation, innate attributes PTA undergoes esterification with ethylene glycol, followed by condensation to produce PET polymer. The core indicator is the intrinsic viscosity IV value. The IV level directly determines the fiber strength:

Composite spun fibers (skin core, sea island, orange petal fragments, parallel) exhibit interface delamination, excessive fiber opening, sharp drop in strength, thermal processing delamination, and filter material shedding, with the core root cause being weak interfacial bonding between the two phases.

Characteristics of PLA fiber: smooth surface, low friction coefficient, poor adhesion, poor heat resistance, easy creep under pressure and heat, degradation under high temperature and strong alkali, high fiber brittleness. Spinning focuses on temperature and humidity control, process parameters, equipment selection, production operation, and semi-finished product protection and control.

Based on the usage scenarios of home textiles such as curtains, sofa covers, bedding, carpets, pillows, and filling cotton, polyester has irreplaceable comprehensive advantages compared to cotton, linen, silk, and wool

Composite fiber functionality is divided into seven mainstream categories: moisture absorption and conductivity, antibacterial, conductive and anti-static, flame retardant, biodegradable, low melting point adhesive, and UV resistant. Each category has standardized testing methods to distinguish between laboratory routine testing and third-party arbitration testing.

1、 Upstream: From starch to PLA polymer slices 1. Starch saccharification and fermentation to produce L-lactic acid Raw materials: Starch from crops such as corn, cassava, and straw; Hydrolysis: Starch is hydrolyzed into glucose by adding water and amylase; Microbial fermentation: Lactic acid bacteria ferment glucose to produce L-lactic acid monomers;